SDI-12 USB adapter with larger terminals

After some design and prototyping, now I have a newer version of the SDI-12 USB adapter that features larger 3.5mm terminals. The original 2.54mm terminals can accommodate 18AWG wires and the new 3.5mm terminals can accommodate 16AWG wires. I’ve never seen sensor wires that thick although you could get some really thick wires from AC adapters. The bigger terminals makes installing wires easier with the additional spacing between pins, besides they accept slightly thicker wires. The screws are also slightly bigger, making the terminals sturdier. I have to make the terminals overhang a millimeter or so to fit them on the same board edges. I’ve kept the 2.54mm terminals for the optional analog and digital input terminals on the top edge. I moved the power selector to fit the larger terminals on the left. Otherwise, the height of the terminals is the same as before and you won’t notice a difference unless you look carefully. For example, I no longer have a 3-pole terminal for the external power. Instead, I have a 2-pole terminal to save space. Here are some photos:

The new prototype held diagonally in my hand. I had the board printed in black matte instead of regular black glossy. This has made part placement and inspection easier since there is no longer a glare from the glossy surface. Besides the terminals, I also added a footprint for the transceiver and a solder jumper. Most people will not need a transceiver. I’ve tested my adapters without this added transceiver with cable up to 100ft (30m) without visible signal degradation. You only need it if you have a total data cable length significantly greater than 100ft(30m).

Here is a side view photo of the prototype:

Here are some comparisons between the current version (top) and the new prototype (bottom):

Since the spacing is no longer 2.54mm, like the pin headers, I will have to make a header for testing with SDI-12 sensors after assembly. I also need to find proper source to buy the larger terminals in quantity, and print out more than a handful of boards. It will take a while before I am ready to sell these in my stores.

I have also designed a 3.5mm version of the SDI-12 + Analog USB adapter but haven’t built a prototype yet. It should look the same as the basic adapter though.

2018 5-month SDI-12 USB adapter run

I conducted a long run (5 months) on an SDI-12 sensor with a raspberry pi zero in the months of June to October to test the long-term stability of my data logging solution. I was using a regular SDI-12 USB adapter, a Decagon/METER Group soil sensor model 5TM with dielectric constant and temperature sensors and I buried it in my back yard. Over 100K data points later, the ground was freezing and I unearthed my sensor and stopped the feed. Here is an overview of the data feed. Please click the plot to see a full-size screen grab.

The top plot is dielectric constant. Each spike represents a major rainfall in my area that made the electrical conductivity of the soil shoot up and then gradually die down. Each small step is when I turned on my sprinkler system to water my lawn (smaller than the spikes but still significant within a range of a few days).

The bottom plot is ground temperature, about 20 cm in the soil. The diurnal temperature variation is greater during the summer than during the fall, as represented by the larger amplitude oscillations of temperature at the beginning of the graph and the gradual reduction of oscillation amplitudes towards the end of October.

Despite of a number of power outages (can you even see them from the graphs?), the system worked flawlessly, restarting when power was restored. In retrospect, I should have invested in a backup battery such as this one:

https://www.amazon.com/gp/product/B01M7Z9Z1N/ref=oh_aui_detailpage_o02_s00?ie=UTF8&psc=1

It is charged by a 12V ac adapter and provides 5V power on its USB port. When the ac power is out, it uses its internal battery to continue to provide 5V power. For a small system such as raspberry pi zero, it could power it for hours.

If you wish to see the complete data set, here is the link to download:

https://www.dropbox.com/s/4sry1pqwp9hdxuo/2018%20summer%20fall%20lawn%20data%20feeds.xlsx?dl=0

For more information on the SDI-12 adapter and data logging scripts, go to their dedicated page here:

https://liudr.wordpress.com/gadget/sdi-12-usb-adapter/

Second update on the new SDI-12 USB adapter

I found sometime to assemble a batch of the new boards. I populated the 12-pole terminal block on top and a row of headers on this one board for firmware development. Since not everyone will need these new features, the 12-pole block and the header for extension board or UART serial port will be optional and you can specify with your order that you need them. Adding these components adds more cost due to parts cost, assembly, and testing time. You could solder these headers yourself if you have some basic soldering skills. The UART serial port header is soldered on the underside of the board with a right-angle header to avoid the extension board and keep wires tidy.

If you need to use these boards over UART serial port such as connecting them to an Arduino or MicroPython board, please let me know with your order. I will place a solder blob between two pins on the USB serial IC so that it is placed in RESET mode to not interfere with UART serial communication with your microcontroller off board.

Here is the high-precision analog input extension board:

I assembled two extension boards, stacked them on top of the adapter, and set them to address 0 and address 1. These extension boards with come with a stacking header soldered on and four M3 standoffs, washers, and nuts. This ensures the proper spacing between boards to prevent short circuiting. I also need to trimming 20 pins on the underside of the board so that the underside of one extension board won’t touch the top side of another extension board below it. If you want, you can buy a set of 4 3-pole terminal blocks and populate them on the extension board to connect to more SDI-12 sensors, although I don’t recommend more than about 8 SDI-12 sensors from any vendor on the same adapter and extension board. A basic test running the SDI-12 + Analog USB adapter firmware on this adapter and extension board was successful, which was how I tested the extension board’s assembling quality.

My next steps are:

Extension board:

  • Expend the firmware to talk to as many as 4 such extension boards for a total of 16 high-precision analog inputs
  • Test address-setting jumpers (don’t expect any issues)
  • Populate SDI-12 headers on one extension board and test it (don’t expect any issues)

With one extension board and its address set to 0, getting high-precision analog readings is the same as using the SDI-12 + Analog USB adapter, by sending zM! and zM1! (differential reading), then using zD0! to retrieve data. With more extension boards, reading the 4 channels on board with address 1 will be zM2! and zM3! (differential reading) then the same zD0! to retrieve data. Board address 2 will have zM4! and zM5!, while board address 3 will have zM6! and zM7!. Then zM8! is reserved for the on-board basic analog channel read, while zM9! retrieves number of pulses from these channels.

Main adapter:

  • Develop firmware to read analog channels on the adapter itself (for basic analog signals at around 5mV precision).
  • Develop firmware to read pulses from the analog channels on the adapter itself (for rain gauges, flow meters etc. that output pulses).

Then I’ll test everything with a test rig. Stay tuned!

SDI-12 + GPS USB adapter

After a final revision, I am happy to release the SDI-12 GPS USB adapter! This adapter is the latest one to add to the line of SDI-12 USB adapters. In August 2015, I released my first SDI-12 USB adapter with this post. It was an idea that I thought about while traveling. I was working on data logger designs that use SDI-12 sensors and felt that interacting with SDI-12 sensors is not easy for agricultural or water resource researchers. Having an adapter that connects a computer to an SDI-12 sensor and reads measurements directly from the sensor would be very useful. So I made the adapter to simplify lab tests and data logger deployments. Since then, I’ve written free Python scripts for basic data logging (read the SDI-12 USB adapter main page). The demand for the adapter since then has been high enough to support my continued update on the data logging script, expanding from PC/Mac/Linux to single-board computers such as Raspberry Pi and Beagle Bone Bone. I have also expanded the adapter with an SDI-12 + Analog USB adapter that includes four high-precision analog inputs.

Later I found some need to add GPS modules to the existing SDI-12 USB adapter so that mobile data loggers such as those mounted on tractors will be able to produce with Geo-tagged data that can be made into maps. After some initial struggle using the new ATMEGA328PB processor that sports two hardware serial ports (one to talk to PC and the other with GPS), I realized that the GPS module actually interfered with the processor and caused program freeze-up. Then I made some hardware revisions and was able to prevent interference. It turned out that the new ATMEGA328PB processor that I used in my initial prototype was especially susceptible to interference when I used its second hardware serial port that have the same pins as the SPI pins that program the processor. So I switched to the ATMEGA1284P processor that I have been using on my open source physics laboratory design.

After extensive tests, I am happy to add this adapter to the product line. You can purchase (small quantity at the moment) at inmojo.com or on my blog (in the middle of the page). The adapter requires a separate purchase of the GPS module that Adafruit makes and sells, the Ultimate GPS module part number 746. You only need to solder four pins on the GPS module, the TX, RX, GND, and VIN, and the same pins on the adapter. Since the GPS module is relatively expensive, I can’t stock them up. But if you really need it assembled, you may have a GPS unit sent to me and a few extra dollars for assembly and testing. Just contact me once you make a purchase if you want assembly.

Adding Beagle bone to the mix

I was recently contacted by someone who was interested in using the SDI-12 USB adapter on a Beagle Bone Black single board computer. I’ve never used a Beagle Boards but I know that they are ARM-based computers running linux thus should operate similarly to the Raspberry pi boards that I’ve been playing since 2012. So I took the dive and got a Beagle Bone Black from MCM electronics and gave it a try. Right out of the box the board boots into a version of Linux. I was able to test its connectivity with the SDI-12 USB adapter successfully using the “screen” command. Later I ran a simple Python script under Python 2.7 and got very nice results:

There are a few differences that I noticed while exploring BBB:

  1. There is a “serial” module included in Python that is not available on other platforms, such as windows, linux, Mac OS, or Raspberry pi. It functions like the pyserial module used on all these systems.
  2. The board boots much faster than raspberry pi 3B, maybe in 15 seconds. RPI 3B takes about 30 seconds. This is a good thing.
  3. There are a lot fewer instructions on basic operations for Beagle boards than Raspberry pi, which was the primary reason I got my raspberry pi B instead of Beagle board back in 2012.

When I have more time, I will test my open-source python data logger on BBB to make sure it works just as it does on all other systems. For now, one more box is checked: “compatible with Beagle Bone Black”.

 

SDi-12 + GPS USB adapter test

I was able to perform some tests on the new SDI-12 + GPS USB adapter. I don’t have the GPS module but do have an arduino shield that features the same GolbalTol GPS module so I used some jumper wires to connect the GPS to the adapter. I did tests last night and overnight. Things are looking good. Here are some results:

Commands:

To get longitude and latitude, you will issue “zM!”. The return values are z(long)(lat)\r\n. The longitude and latitude are both in standard NMEA format of 100*(degree.minute). For instance, a longitude of -9412.3411 means -(94 degrees 12.3411 minutes).

To get day, month, and year, you will issue “zM1!”. The return value is again in standard NMEA format of +DDMMYY. For example, a date of +190317 means the 19th of March, 2017.

To get hour, minute, and second, you will issue “zM2!”. The return value is also in standard NMEA format of +hhmmss. For example, a time of +123507 means 12:35:07 in 24hr style so it is 12:35:07 PM for those that use 12hr style.

Sample commands (in red) and returns (in green):

Single-sensor measurement:

zM!
z0012
z
zD0!
z-09456.1234+4578.9012
zM1!
z0011
z
zD0!
z+190317
zM2!
z0011
z
zD0!
z+065402

Concurrent measurement:

zC!
z00102
zD0!
z-09456.1234+4578.9012
zC1!
z00101
zD0!
z+190317
zC2!
z00101
zD0!
z+065713

SDI-12 + GPS module

After some development, I am glad to show a prototype of an SDI-12 + GPS USB module. This module incorporates the following features:

  1. USB connection
  2. SDI-12 translator with 4 SDI-12 connections (on a single SDI-12 bus)
  3. Header for a GPS module
  4. External power connection for sensors that need more than 5V from USB
  5. External power/5V USB selection jumper
  6. You can also use other serial devices or sensors such as Maxbotix serial sonic ranger, with some modification to the firmware
  7. Both SDI-12 senors and GPS are addressed like SDI-12 sensors, for easy integration of GPS signal into your existing SDI-12 logging scripts

Here is a picture:

I ran out of GPS modules. New ones are on the way. Once I get them, I’ll solder one on an adapter and do a demo video.

Python code for multiple SDI-12 sensors

As you probably know, the SDI-12 sensor logger code in Python can only log one sensor at a time. It is not a hardware limitation. I wrote the logger code as an example of how to do logging with the SDI-12 adapters and Python. To make sure people don’t have the wrong ideas that you can ONLY get one sensor logged, I have been working on the logger code for the past couple of days and have increased the number of sensors from one to any number you need. The improvement is backward compatible with the configuration file for Raspberry Pi logging, in case you wonder. All that is changed to the user interface is the prompt:

Original prompt:

‘SDI-12 sensor address: (0-9, A-Z, a-z)’

New prompt:

‘Enter all SDI-12 sensor addresses, such as 1234:’

 

So if you have 4 sensors you want to log together, then just enter all their addresses in a string, such as 1234 and hit enter. All sensor inputs will be saved to log file and sent to sparkfun’s data server. The only limitation on the code now is the sparkfun data server stream. The server stream is set up to only take 6 values so the logger code will send the first 6 values from all sensors to the server. If you wish to lift this limitation, you should create your own stream and set up as many values per data point as you need, and modify the logger code (see the magic number 6?).

Below are some sample data logs:

2/3/2017  12:15:25 AM 1 1.11 26 z 5.09419 5.09381 0.24388 5.09419
2/3/2017  12:15:56 AM 1 1.11 26 z 5.09325 5.0925 0.24388 5.09306
2/3/2017  12:16:28 AM 1 1.11 26 z 5.09363 5.094 0.24375 5.09438
2/3/2017  12:17:02 AM 1 1.11 26 z 5.09194 5.09269 0.24375 5.09306

As you can see, the data are separated by sensor address. The address z is the analog-to-digital converter’s address for SDI-12 + Analog adapter. As you can see, my computer outputs 5.09V instead of the nominal 5V on its USB port.

Here is a link to the new logger code. Give it a try and let me know how you like it.

sdi_12_logger_v1_4_1.py

SDI-12 USB adapter manual updated

I have just finished an update to the SDI-12 USB adapter documentation.

Updates:

  1. I added a document to the manual: Sensor connection guide. It lists a number of SDI-12 and other sensor wiring information from various manufacturers. Find it in the SDI-12 USB adapter page under documentation.
  2. All sections are now numbered now for easy reference.
  3. Two new sensors have been tested by customers to work perfectly with the adapter: Campbell Scientific CS650 and CS655 soil sensors.
  4. I added an appendix to explain how to use external power for your SDI-12 sensors, in case they don’t work with the 5V power supplied by the SDI-12 USB adapter. A wiring diagram is included.
  5. I added an appendix to explain how to easily connect a Decagon SDI-12 sensor with a stereo plug with a picture.

SDI-12 USD adapter with external power SDI-12 USD adapter with stereo adapter

Soil data logger telemetry

I have finally found time to build a simple website for my soil data logger with telemetry. The system works as the following:

  1. The data logger consists of a raspberry pi and my SDI-12 USB adapter with a Decagon 5TM soil sensor
  2. The data logger runs the open-source datalogger code I wrote in Python to first get parameters from the user (COM port, SDI-12 address, delay etc.), and then collect data, save to a local .CSV file, and then send the same data to sparkfun’s phant server.
  3. I constructed a web interface to plot the data using Google Charts and download .CSV version from sparkfun’s phant server.

Here is a screen shot:

soil logger webpage

I’ve uploaded the webpage to a server with a link below. The sensor is apparently NOT buried in soil so I can easily take the setup and set it up in different places to test its stability.

Link to the website: Link

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